Fabrication of 3-D superhydrophobic micro-ratchets via combined thermal imprint lithography and photolithography

Document Type

Conference Proceeding

Publication Date

1-1-2009

Abstract

Ratcheted structures with superhydrophobicity have potential to drive motion of liquid drops in microfluidic devices. We report development of a new process to integrate microscale pillars with varied periods of ratchets from sub-micrometer to 1.5 mm in SU-8. For the fabrication, an hierarchical mixed process of thermal imprint lithography and optical UV-lithography was employed. Use of Ni ratchets as stamps and a hydrophobic silane coating on the stamp surfaces significantly improved imprinting performance into SU-8. We have successfully demonstrated fabrication of ratcheted micropillars as well as submicromcter ratchets integrated into micropillars. In addition, we will discuss optimization of the SU-8 imprinting process and the air gap compensation for photolithography of ratcheted SU-8 layers, which are essential for the fabrication. Copyright © 2008 by ASME.

Publication Source (Journal or Book title)

ASME International Mechanical Engineering Congress and Exposition, Proceedings

First Page

785

Last Page

790

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